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OSHA Requirements to Secure Pallet Racks

Are There OSHA Standards for Securing Pallet Racks?

One follower of our OSHA training blog submitted this commonly-asked question to be discussed . . .

QUESTION:  Where do I find the OSHA requirement to anchor pallet racking?

ANSWER:  You will not find that requirement specifically stated in the federal OSHA standards. About the closest thing you could cite from the OSHA regulations would be Subpart N – Material Handling and Storage, paragraph 1910.176(b) – which states that “materials shall not create a hazard”.  But that would be a stretch at best. 

There is, however, an appropriate reference document that could be (and often is) used by OSHA in conjunction with paragraph (5)(a)(1) of the OSH Act of 1970 (also known as the General Duty Clause) to cite employers for pallet racks and other types of industrial steel shelving (like pipe racks, bin storage racks, and parts shelves) that are not adequately secured from falling over. And that document is ANSI/RMI MH16.1 – Specification for the Design, Testing and Utilization of Industrial Steel Storage Racks. I found a copy of the October 2012 version of this ANSI standard on the website of a university at the following web address:   https://scholarsmine.mst.edu/cgi/viewcontent.cgi?article=1001&context=ccfss-rmi . Not sure how long this link will be available, so look quick if interested in seeing this version of the standard.

The ANSI document contains recommendations for securing storage racks of various types and heights to increase their stability and decrease the chance they will be accidentally pushed or pulled over. This is typically achieved by two means; first is to insert anchor bolts into the floor through holes in the base plates provided by the steel storage rack manufactures.  And second is to secure the racks to either the wall (if a single row is positioned along a wall) or to each other (if positioned back-to-back) to provide additional stability (see examples in the photos). 

Pallet rack secured
Pallet rack secured 2

The exact means and methods to be used to secure shelves and racks are usually dictated by several factors, including but not limited to the height/base width ratio of the racks, whether or not the racks are loaded/unloaded with forklifts, and even if there is a potential for seismic activity in the area.

There are also methods discussed in the ANSI document for securing storage racks and shelves installed in different configurations, and for protecting them from damage caused by strikes from forklifts and other mobile equipment (a common problem I find during safety audits).  In addition, the recommended means and methods to secure storage racks are also typically included in the manufacturer’s information that accompanies the racks when purchased.

And if you do not think it is necessary to secure the storage racks, watch this video (CLICK HERE), and you might change your mind!

Do you typically see pallet racks and similar storage shelves properly secured, or are they typically unsecured? Have you ever experienced (or seen) the aftermath of a shelving collapse? If you would like to comment on this topic, please scroll down to the Comments section. And last but not least, I would like to encourage you to Share this Blog post with others in your Network who might enjoy reading this information. Thank you – Curtis

2 thoughts on “OSHA Requirements to Secure Pallet Racks”

  1. My employer has rack systems in place that are not bolted down and they get bumped all the time. And slide back and forth with anywhere from 100pounds to 1000 pounds of weight in a single bay at a time . Should the rack systems be bolted down ??

    1. Curtis Chambers

      Hi Brandon. If the racks are equipped with feet that are designed to be secured with floor bolts, then yes. The manufacturer may also require wall ties. Best to contact the manufacturer for exact requirements / specifications for their system.

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About the Author: Curtis Chambers, MS-OSH, CSP

Curtis Chambers MS OSHA CSP

Curtis Chambers, MS-OSH, CSP, is the founder of OSHA Training Services Inc. and an occupational safety professional with more than 40 years of experience helping employers create safer workplaces and comply with OSHA regulations. He is a Certified Safety Professional (CSP) and has served as an OSHA Authorized Outreach Trainer for more than 25 years, providing OSHA training to thousands of workers, supervisors, and managers throughout the United States.

Curtis has developed hundreds of workplace safety training programs, articles, videos, and OSHA Toolbox Talks covering construction safety, general industry, confined spaces, fall protection, trenching and excavation, lockout/tagout, hazard communication, and many other OSHA compliance topics. He has also served as an OSHA expert witness in approximately 450 workplace injury and fatality cases, providing litigation support for attorneys nationwide.

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